Sprayer calibration
A pesticide label gives a rate per acre or per 1,000 square feet. To follow it, you need to know how much water your sprayer puts on that much ground. This guide covers the backpack and boom methods extension services teach, how to check nozzles, and how much product goes in the tank. The Sprayer Calibration Calculator does the same math.
Basics
Calibrating means spraying plain water over a measured area, or for a measured time, and catching how much comes out. That number is your spray volume, usually in gallons per acre (GPA). Once you know it, the label rate tells you how much product to add to each tank.
Three things set the spray volume: how much the nozzles put out, how fast you walk or drive, and the spacing between nozzles or passes. Change any one and the rate changes. NC State Extension recommends calibrating before the first use each season, checking again from time to time, and recalibrating whenever you change nozzles, pressure or speed.
Penn State Extension says never to calibrate with the actual product. Fill the tank with clean water, so you are not exposed to pesticide while you measure. Ohio State also suggests gloves and goggles, since you will be handling the nozzles.
Backpack sprayers
Alabama Extension uses a test area of 1/128 of an acre, about 340 square feet, or a square about 18½ feet on a side. There are 128 fluid ounces in a gallon, so the ounces it takes to spray 1/128 of an acre equal the gallons it takes to spray a whole acre.
Penn State notes there are two common ways to hold the wand: steady and off to one side about knee high, or swung back and forth as you walk. Either works. Calibrate the same way you will spray, because a different pace or wand motion gives a different rate. If you can, practice on pavement first so you can see the spray pattern and how evenly it covers.
Try it
Turn a backpack catch into product per tank
Lawn method
Lawn and garden labels often give a rate per 1,000 square feet instead of per acre. Penn State calibrates for those on a 1,000 square foot plot, such as 50 by 20 feet. The steps are the same: time how long it takes to cover the plot evenly, two or three times if you can, then spray into a container for that long. What you catch is the volume you put on every 1,000 square feet.
Penn State's example caught 57 ounces. For a 40 by 65 foot lawn, which is 2,600 square feet:
Keep the same walking speed, nozzle tip and filter you calibrated with. If any of them change, run the test again.
Boom sprayers
Ohio State's method for a boom works the same way as the backpack one. Fill the tank at least half full of water. Measure a course in the field whose length depends on your nozzle spacing, drive it at your normal spraying speed, and time it. Do that twice and average the times. Then park, run the sprayer at the same pressure, and catch from each nozzle for that many seconds. The average catch in ounces equals gallons per acre.
| Nozzle spacing | Course length |
|---|---|
| 10 in | 408 ft |
| 15 in | 272 ft |
| 20 in | 204 ft |
| 30 in | 136 ft |
| 40 in | 102 ft |
Ohio State C.O.R.N. 2020-11. Each course and spacing covers 1/128 of an acre per nozzle.
Ohio State says to adjust the sprayer if the rate is more than 5% above or below your target, and that the whole job usually takes no more than 30 minutes. To raise the rate, slow down or raise the pressure. Ohio State notes that higher pressure makes more of the small droplets that drift.
NC State uses a formula instead of a fixed course:
NC State's example: 200 feet in 20 seconds is 6.82 mph. With nozzles 19 inches apart, each catching 42 ounces a minute (0.328 GPM), the rate is 15.04 GPA.
For band spraying, where only a strip over the row is treated, NC State uses the band width in place of the nozzle spacing. The rate is then per treated acre, not per field acre.
Nozzles
A worn or clogged nozzle puts out more or less than the rest, so one part of the boom gets the wrong rate. NC State's rule is to replace any nozzle more than 10% above or below the average of all of them. Ohio State compares each one to the catalog output of a new nozzle of the same size, and replaces it if it is more than 10% off.
NC State's other nozzle advice:
- Use the same type and size of nozzle across the whole boom.
- Clean clogged nozzles with a soft brush, never a knife or wire.
- Replace nozzles at least once a year. Brass wears faster than stainless steel or ceramic.
Quick check
Four nozzles catch 40, 42, 41 and 47 ounces in a minute. By NC State's rule, which one should be replaced?
Answer: the 47. The average is 42.5 ounces, and 10% of that is 4.25, so the allowed range is about 38.3 to 46.8. The 47 is just over. The 40 is low but within range.
Tank mix
With the spray volume known, the tank math is the same for any sprayer. Divide the tank size by the spray volume to get the area one tank covers, then multiply by the label rate.
NC State's example: at 15.04 GPA, a 240 gallon tank covers about 15.96 acres. At a label rate of 1 pint per acre, that tank gets 15.96 pints of product. Alabama's backpack example works the same way: a rate of ¾ gallon per acre at 20 GPA is 4.8 ounces of product per gallon, or 14.4 ounces in a 3 gallon tank, topped up with about 2.89 gallons of water.
For a lawn rate per 1,000 square feet, divide the area by 1,000 and multiply by both the catch and the label rate, as in Penn State's example above.
Summary
- Calibrate with water, before the first use each season and after any change to nozzles, pressure or speed.
- For a backpack, spray a 340 sq ft square. The ounces it takes equal gallons per acre.
- For a lawn rate, spray 1,000 sq ft. The ounces it takes are the ounces per 1,000 sq ft.
- For a boom, time a course matched to your spacing, then catch from the nozzles for that long.
- Replace any nozzle more than 10% off. More pressure raises the rate but adds drift.
Sources
University extension services.
- Cahoon, C. and York, A., NC State Extension, "Sprayer Calibration," 2019 Cotton Information, Chapter 14 ↗. When to calibrate, the speed, output and rate formulas, the worked boom and tank example, banding, nozzle care and the 10% rule.
- Ozkan, E., Ohio State University Extension, "Why Should You Calibrate Your Sprayer, and How?" C.O.R.N. Newsletter 2020-11 ↗. The course lengths by nozzle spacing, the 5% and 10% limits, pressure and drift, and safety gear.
- Mitchell, C., Loewenstein, N. and Enloe, S., Alabama Cooperative Extension System, "The 1/128 Calibration Method for Backpack Sprayers," ANR-2681 ↗. The 1/128 acre square and the worked backpack example.
- Penn State Extension, "Calibration How Tos: How to Calibrate a Backpack Sprayer" ↗. Calibrating with water, wand technique and the 1,000 sq ft lawn method.
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